Quality

    A disciplined, auditable quality framework.

    Our quality system is designed for transparency and traceability. Every material, process, and element is documented, tested, and archived — giving our EPC partners complete confidence in what they install.

    Quality Philosophy

    01

    Prevention Over Detection

    Our QAP is built around preventing defects at source through controlled factory conditions — not catching them after the fact.

    02

    Complete Traceability

    Every element carries a unique ID linking it to raw material test reports, production records, and installation verification data.

    03

    Continuous Improvement

    Monthly KPI reviews, NCR trend analysis, and CAPA implementation ensure our quality system evolves with every project.

    Material QA

    Raw material testing & verification

    Material
    IS Standard
    Tests Performed
    Cement
    IS 269 / IS 12269
    Fineness, setting time, compressive strength
    Fine Aggregates
    IS 383
    Grading, moisture content, silt content, organic impurities
    Coarse Aggregates
    IS 383
    Grading, flakiness index, impact value, water absorption
    Steel (Fe 550D)
    IS 1786
    Tensile strength, elongation, bend test, weight per metre
    Admixtures
    IS 9103
    Dosage optimization, compatibility with cement
    Water
    IS 456
    pH, chlorides, sulphates, organic solids
    Inspection Protocol

    8-stage inspection

    Stage
    Checkpoint
    01
    Material Inspection (MIR)
    02
    Mould & Reinforcement (RFI)
    03
    Concrete Quality (Slump + Cube)
    04
    In-Process Casting
    05
    Post-Casting Surface & Dimensional
    06
    Demoulding Readiness
    07
    Final Dimensional Verification
    08
    Pre-Dispatch Inspection
    Acceptance Criteria
    Parameter
    Specification
    Method
    Dimensional Tolerance (Small)
    ±5 mm
    IS 456
    Dimensional Tolerance (Large)
    ±10 mm
    IS 456
    Surface Quality
    Free from honeycombing, cracks, segregation
    Visual + instrument
    Cover Tolerance
    ±3 mm
    Cover meter verified
    Concrete Strength
    ≥ Characteristic strength + margin
    IS 516 cube test
    Embed Positioning
    ±5 mm
    Survey instrument
    Level Tolerance (Installation)
    ±3 mm
    Precision level
    Alignment Tolerance
    ±5 mm
    Total station
    Verticality
    ≤3 mm per metre
    Plumb bob / level
    Monthly KPIs

    Performance metrics tracked monthly

    >98%

    Cube Strength Compliance

    7-day & 28-day cube test pass rate against design mix

    <2%

    Rejection Percentage

    Elements rejected at any inspection stage

    <7 days

    Casting-to-Dispatch Time

    Cycle time from casting to site-ready dispatch

    <1%

    Installation Defect Rate

    Post-installation rework or NCR incidence

    100%

    Calibration Compliance

    All measuring instruments within valid calibration dates

    Zero LTI

    Safety Incident Rate

    Lost Time Incidents during manufacturing & installation

    Document Control

    All records — MIRs, RFIs, cube reports, NCRs — are archived digitally and physically for a minimum of 7 years. Full traceability from raw material to installed element.

    MIR
    Material Inspection Reports
    RFI
    Request for Inspection
    Cube Reports
    7-day & 28-day strength
    NCR / CAPA
    Non-conformance & corrective action

    Request our detailed QAP documentation

    Complete quality plans, inspection checklists, and test certificates available on request.

    Request Documentation